High Precision acid etching typical metal Shims, Washers & Gaskets Components
Typical Shims, Washers & Gaskets Components
- Flat, memory springs
- Damping shims
- Washers
- Head gaskets
- Sealing shims
Metal Grades For Shims, Washers & Gaskets
- Stainless Steel
- Aluminium
- Titanium
- Nickel Alloys
- Copper
- Nitinol
Key Facts About Shims, Washers & Gaskets
1.Flat Or Assembled
They can be flat, formed or assembled for a variety of technical applications, including aerospace, F1 & precision engineering.
2.Burr-Free
All are burr-free with no rough edges that could interfere with mating parts.
3.Digital Tooling
Digital tooling is used to give flexibility in the complexity of the design, lower cost and speedy delivery.
4.3D Formed Components
3D formed or lipped gaskets can be produced in-house. In addition, a range of surface finishing is available, including electroplating, electropolishing and passivation.
Benefits Of The Etching Process
- Low set-up costs and fast lead times make chemical etching a go-to process in batch sizes of one to multiple millions.
- The tooling for etching is digital, low-cost and can be modified quickly.
- No heat or force is used when etching so mechanical properties remain unaltered and parts are free from stresses and burrs.
- As component features are etched at the same time, part/feature complexity is not an issue.
The chemical etching process is adept at manufacturing a diverse range of metal components, including
1.Electronic Components: Such as connector contacts, lead frames, shielding, and various microelectronic parts requiring precise patterns and high conductivity.
2.Medical Devices: Components for surgical instruments, implantable devices, and diagnostic equipment, where intricate and biocompatible parts are essential.
3.Aerospace Parts: Critical components like heat exchangers, shims, and fuel cell plates, requiring lightweight materials and complex designs.
4.Automotive Parts: Precision parts like gaskets, meshes, sensors, and electrical contacts, where durability and accuracy are paramount.
5.Decorative and Functional Items: From jewelry and decorative elements to precise mechanical components used in various industries.
In summary, chemical etching stands as a versatile and precise manufacturing process that offers a multitude of benefits. Its ability to produce intricate designs, maintain material integrity, and facilitate cost-effective production makes it an ideal method for manufacturing high-precision metal components used across industries like electronics, aerospace, automotive, medical, and decorative arts.
Custom Metal Shims
Precision metal shims from 0.010mm-2.5mm thick supplied fast to your design.
We manufacture a wide variety of custom metal shims, spacers and thin washer shims which can be supplied flat or formed to your design specification.
WHAT ARE METAL SHIMS?
Precision metal shims serve as spacers between mechanical components, effectively absorbing impact, minimising “play” or movement and safeguarding material surfaces in advanced high-tech applications. They are commonly produced from diverse metal types, such as stainless steel, aluminium, brass or copper.
Our benifits
- Save time and money
Our assembly line approach reduces manufacturing time and allows us to save time by cutting unnecessary steps out of the manufacturing process.
- Dedicated Team
We have a dedicated team of fully qualified professionals who are on hand to deal with and complete assembly work requests from our customers.
- Bespoke Packaging
We offer assembly, soldering and spot welding, bespoke packaging, and also many other specialist bespoke customer requirements that our clients may have.
Contact us
Ready to discuss your component design? Share your details for technical review and pricing.
Email us susan@xinhsen.com
Whats'app +8617879687698
